Completed projects
Feasibility Study: Agrobiomass-Based Feed Pellet Production Facility in Alexandria, Egypt
Feasibility Study: Agrobiomass-Based Feed Pellet Production Facility in Alexandria, Egypt
Funded by: Finnpartnership
Project period: 2022–2023 (completed in 2024)
Location: Alexandria Governorate, Egypt
Project overview
DME conducted a comprehensive feasibility study (2023–2024) for establishing a feed pellet production facility utilising locally available agricultural biomass residues in Alexandria Governorate, Egypt.
The assignment, funded by Finnpartnership, integrated resource scouting, value chain partner identification, techno-economic assessment (TEA), and life-cycle-based (LCA-informed) GHG modelling to evaluate technical feasibility, economic competitiveness, and climate performance.
Resource Scouting and Value Chain Development
DME conducted structured resource scouting and partner identification across the agricultural value chain, including:
- Mapping of available agrobiomass residues
- Supply reliability and logistics assessment
- Identification of key value chain actors and potential partners
- Evaluation of collection, preprocessing, and transport systems
This phase established the foundation for realistic plant sizing and supply security.
Techno-Economic Assessment (TEA)
DME developed an integrated techno-economic model covering:
- Process configuration and production system design
- Production capacity modelling
- CAPEX and OPEX estimation
- Sensitivity analysis (feedstock prices, energy costs, market variables)
- Identification of economic risks and optimisation opportunities
The TEA provided a structured basis for investment decision-making.
Climate and Carbon Footprint Assessment
A life-cycle-based (LCA-informed) GHG assessment was conducted to quantify CO₂e emissions per tonne of feed produced.
The analysis included:
- Feedstock collection and transportation
- Energy consumption during processing and pelletisation
- Facility-level operational emissions
- Distribution logistics
Results were benchmarked against conventional feed supply chains and evaluated under alternative energy and logistics scenarios.
DME’s Role
- Project leadership and coordination
- Resource scouting and partner identification
- Process modelling and production system design
- Techno-economic assessment (TEA)
- Life-cycle-based GHG analysis
- Final reporting and stakeholder presentation
Outcome
Completed in 2024, the study delivered an integrated technical, economic, and climate impact assessment of the proposed facility.
The results supported evidence-based investment planning and demonstrated the potential to enhance resource efficiency while reducing lifecycle greenhouse gas emissions within agricultural value chains.